General cause of failure of worm gear reducer and analysis method

 

Fault type Cause of issue Method of exclusion
Reducer overheating
(The oil temperature of the reducer is up to 95 °C)
Overloaded
Too little or too much oil
Bad or inadequate lubricant
Oil seal excessive friction
Improper connection of the output shaft to the transmission
Adjust to the appropriate load or choose a large model
Add appropriate lubricants as indicated
Add appropriate lubricant after oil is discharged
Drop a few drops of lubricant at the oil seal
Adjust to the appropriate position
Reducer noise Worm gear and worm gear meshing
Bearing damage or excessive clearance
Insufficient lubricant
Foreign body invasion
Trimming tooth pull contact
Replacement bearing
Add the right amount of lubricant according to the instructions
Remove foreign matter and change lubricant
Abnormal vibration Bad transmission
Worm gear wear or damage
Bearing wear or damage
Loose bolt
Foreign body invasion
Fixed transmission
Replace the worm gear
More inheritance
Tighten the bolt
Remove foreign matter and change lubricant
Oil spill Oil seal damage
Seal damage
Too much oil
Oil plug loose
Oil mark damage
Replace oil seal
Replace the gasket
Add the right amount of lubricant
Tighten the oil plug
Replace the oil mark
The input or output shaft does not turn Worm worm overheating
Bearing damage
Foreign body invasion
Worm gears and worms are excessively worn
Replacement or repair
Replacement bearing
Remove foreign matter and change lubricant
Replace the worm gear or worm
Worm gear excessive wear Overloading
Bad or inadequate lubricant
Insufficient lubricant
Bearing wear
Operating temperature is too high
Adjust to appropriate load
Replace the appropriate lubricant
Add appropriate lubricants as indicated
Replacement bearing
Improve ventilation

 

 

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